• Ensure that shift operations comply with all health, safety and company regulations.
• Make certain that all tasks are performed in line with the latest work instructions and established procedures.
• Take overall responsibility for manufacturing activities by applying appropriate processes and methods.
• Promote a strong focus on output, efficiency and on-time delivery according to the production plan.
• Ensure the effective use of materials, machinery and manpower to meet departmental goals and operational requirements in terms of cost, quality and quantity.
• Contribute to ongoing Continuous Improvement initiatives across all areas to achieve optimal results.
• Recruit and train staff, conduct regular performance evaluations, and manage attendance, holidays and disciplinary matters as required.
• Provide clear leadership, coordinate team activities, inspire and motivate staff to achieve high standards, and mentor them as they build new skills.
• Monitor material stock levels, maintain excellent storage conditions, and manage inventory by performing physical counts and reconciling with the ERP system.
• Build and maintain strong working relationships with all departments to ensure optimal performance.
• Support project management activities to introduce new or updated designs and develop efficient processes that ensure the product can be manufactured effectively.
• Provide regular updates and recommendations to your superior regarding organisation, troubleshooting and any potential critical issues.
• Maintain a clean, organised and well-kept Plastics Technology department.
• Carry out any other duties as assigned.
• Report to the Deputy of the Facilities & Maintenance Department and oversee all plant facilities and maintenance systems.
• Manage and maintain key utility and distribution systems, including:
- Electric distribution and emergency backup systems
- PV (solar) system
- Thermal hot oil system
- Steam boiler, chiller system, and compressed air system
- Water and wastewater treatment systems
- Fire alarm system, annunciator and master/slave clock system
- Building Automation System (BAS)
• Oversee the operation and maintenance of production machinery (P1, P2, P3 processes), including warping, weaving, batching, sewing, washing, cutting, stamping, and final inspections.
• Ensure compliance with safety, environmental, and regulatory standards.
• Conduct and provide on-the-job training for maintenance staff and other team members.
• Manage projects related to facilities and maintenance, including planning, execution, and monitoring.
• Supervise and evaluate outsourced contractors for facilities and maintenance works to ensure quality and compliance.
• Maintain readiness of control systems, energy resources, and high-risk spare parts related to maintenance operations.
• Monitor and support all aspects of electrical, electronic, automation, instrumentation, civil, and mechanical systems within the plant
• Act as the main contact point between the Process Engineering Department (P1/P2) of the parent company and other production facilities.
• Define, develop, and optimise processes for fabric production and testing to meet quality, cost, and environmental standards.
• Select suitable raw materials and auxiliaries in collaboration with suppliers and production teams.
• Support production activities when required, including waste reduction and efficiency improvement initiatives.
• Assist suppliers (e.g. yarn, chemicals, contract manufacturers, software providers) as needed.
• Support the Quality Team (QT) in resolving quality issues, preparing deviation reports, and managing complaints.
• Participate in or lead projects such as product development, article and machine transfers, and process improvement.
• Ensure proper communication and information flow among clients, supervisors, and internal departments.
• Prepare and maintain complete process and product specifications, along with all required documentation.
• Ensure documentation is regularly updated in accordance with ISO standards.
• Contribute to plant expansion and new production initiatives through technical know-how and process expertise.
• Plan, execute, evaluate, and document production trials while ensuring adherence to deadlines.
• Facilitate knowledge transfer and maintain alignment with the parent company and other production sites.